Youtube
LinkedIn
Pinterest

Qingdao Precision Machine Co., Ltd.

Industry-news

  1. Home
  2. News
  3. Industry-news
  4. do you know what is WPC door?...

do you know what is WPC door?

do you know what is WPC door?
The wood-plastic door is made by mixing ultrafine wood particles with high-molecular resin through a molding process. It combines the excellent characteristics of wood and plastic, and the products produced achieve the effect of real wood imitation. Because the raw materials used and the production process are not glued, no harmful substances such as formaldehyde, benzene, ammonia, trichloroethylene and the like are produced, and it is a new green and environmentally friendly material that replaces traditional wood.
Chinese name WPC door, foreign name WPC door material, wood superfine powder and polymer resin mixing process, mold molding process, special green and environmental protection new material
table of Contents
1 Introduction
2 advantages and disadvantages
▪ Advantages
▪ Disadvantages
3 Comparison table
4 Features
5 Research report
Introduction Editor

【Material composition of wood-plastic door】
The main raw materials of wood-plastic doors are PVC resin and high-quality wood powder. PVC resin uses medical-grade domestic famous brand products. Wood powder is provided by professional wood companies with high-quality tree wood powder materials. After grading and screening, grinding, drying and coating treatment, guarantee The quality requirements of raw materials for finished products. The wood-plastic door formula system is equipped with a certain proportion of auxiliary materials, stabilizers, foaming agents, modifiers, etc. are added, and various ingredients are mixed according to a strict ratio to effectively ensure the product quality of the foamed sheet.
【Features of production equipment】
The advanced production equipment is all imported from abroad from the mixing system to the extrusion system. It is at the international leading level and has a high degree of automation. The mixing equipment has the characteristics of precise dosage, uniform mixing and high efficiency, which fundamentally guarantees the stability of the product. Sex. Because the production of wood-plastic foam doors requires higher requirements for foaming extrusion equipment, a high-torque twin-screw extruder is used, and the screw, screw barrel and other components are modified to adapt to the skinning of the inner and outer surfaces of wood-plastic Foam evenly to avoid the phenomenon of wood powder charring.
【Surface treatment】
Thermal transfer technology is the leading use of thermal transfer technology to transfer various graphics on the extruded plate, so that the product has a variety of high-grade tree wood grain and color, according to the market popular varieties, we designed black walnut, ivory white, A variety of finishes such as wax oak are available for customers to choose from, and more than fifty interior door designs are provided to meet the needs of modern consumers' personalities.
Pros and cons
advantage
1. The wood-plastic door formula system is equipped with a certain proportion of auxiliary materials, stabilizers, foaming agents, modifiers, etc., and various ingredients are mixed according to a strict ratio to effectively ensure the product quality of the foamed sheet.
2. The wood-plastic door is durable, has a long service life, has the appearance of wood, has higher hardness and better rigidity than plastic products, has excellent physical properties, and has better dimensional stability than wood. . With the secondary workability of the wooden door, it can be sawed, planed, glued, fixed with nails or screws.
3. The wood-plastic door has good flame retardant performance. The wood-plastic door does not support combustion in case of open flame, and will automatically extinguish after leaving the door. After testing, the Guoqiang WPC door has an oxygen index of 48, and its fire performance level is B1. This performance of Longqiao WPC door will greatly improve the fire safety point of homes and residences.
4. Various surface treatment technologies, thermal transfer, peritoneal or baking paint, can produce gorgeous and diverse appearance according to the needs of customers themselves, and have high stability and long life.
5. The structure of the wood-plastic door is reasonable, and the special design of the high-strength cavity structure ensures the ideal internal structure of the wood-plastic foam material. Together with the excellent formula design and reasonable production technology, the strength of the product is guaranteed. Wood-plastic door quick-assembly structure, time-saving and labor-saving. The wood-plastic door adopts the quick-assembly structure introduced from Germany. The door cover is very convenient to install. The door cover line is connected to the door cover with a bayonet. Effortless.
Disadvantages
1. Wood-plastic doors, the main material is wood-plastic materials, so wood-plastic doors have the same disadvantages as wood-plastic doors;
2. Wood-plastic doors are emerging environmental protection products, so a very standardized quality standard system has not yet been formed in the market.
3. There is no natural wood texture, so the wood-plastic door with thermal transfer technology or film absorption technology for surface treatment has no natural feeling.
4. Compared with wood, it is not resistant to high temperature and softens when exposed to high temperature.
Comparison Table
Category name
Base material matching
Craftsmanship
Surface treatment
Service life
Formaldehyde content
advantage
Disadvantages
WPC door
Fine wood flour and natural resin
Molded production, integrally extruded by equipment
UV finish or paint
40-50 years
Zero formaldehyde
1. The raw materials used for wood-plastic doors are formed at a time under high temperature, high pressure and vacuum conditions. The material does not contain formaldehyde. The secondary processing uses thermal transfer technology, paint-free, and there are no toxic and harmful gases and odors during production and use. Releasing is a kind of environmentally friendly building materials decoration products.
2. Water-proof, moisture-proof, anti-corrosion, mildew-proof, moth-proof, and non-deformable wood-plastic products have the dual characteristics of wood and plastic. Places, such as wet toilets, need anti-corrosion, mildew-proof, moth-proof storage rooms, etc.
3. Reasonable structure and high strength The special line cavity structure design ensures the ideal internal structure of wood-plastic foam material, coupled with excellent formula design and reasonable production technology, to ensure the strength of the product.
4. Wood-plastic door quick installation structure, the door cover is very convenient to install, the door cover line and the door cover are connected by bayonet, no need for gun nail or viscose to fix, saving time and labor.
5. Good thermal insulation and sound insulation performance. The material used for wood-plastic door sets has uniform and fine cell holes and a specially designed line cavity structure, which ensures that its thermal conductivity is lower than that of general plastic materials and has good noise reduction performance.
6. The flame retardant performance is good, the wood-plastic door does not support combustion in case of open flame, and automatically extinguishes after being separated from the fire.
Polymer door
Industrial plastics and various chemical elements
Molded, first fix the wooden keel surface with a large PVC plate
PVC film
About 10 years
Up to standard
Low price and paint-free
PVC plastic is prone to aging, discoloration, serious glue shedding
Steel wooden door
0.6mm thick cold-rolled sheet and wood stalk and honeycomb paper
Inside wooden frame, filled with waste paper or foam in the middle, then the surface is molded with iron sheet
PVC film
5-10 years
Basic compliance
Low price, good impact resistance, can be used as anti-theft door
Solid Wood Door
Natural wood
Solid wood planks are glued to the glue by finger jointing
Spray paint
15-20 years
Depends on the glue used by the manufacturer
Natural wood grain, high-end elegance
Because natural wood is susceptible to climate, the finger joints are easy to crack, and the price is high
Solid wood composite door
Natural sheet
The wooden keel inside is glued to the surface solid wood plate by finger joint
Spray paint or sticker film
10-12 years
Depending on the glue used by the manufacturer, it generally exceeds the standard
Natural wood grain, slightly lower price than natural solid wood
Because natural wood is susceptible to climate, excessive use of glue
Molded door
Molded sheet
Filled with honeycomb paper in the middle of the base material of the two-sided molded board
Spray paint and paste PVC film, blister
3-6 years
Generally exceeded
The price is low, and it can be used for doors that need to be frequently renovated, such as restaurants and low-end entertainment venues
Carpentry scene making door
Plywood or ordinary fir board
It is made of low-cost wood board, made of glue, nails, and original tools
Paint or spray paint
1-3 years
Seriously exceeded
no
Already obsolete product
MDF iron door
MDF and Fang
First use the wooden frame as the inner frame, the MDF press surface, and the surface is covered with PVC film
PVC film
2-5 years
Generally exceeded
High water absorption rate, easy to mold deformation, transition to obsolete products
Features Edit
1. The raw materials used for the wood-plastic door are formed at a time under high temperature, high pressure and vacuum conditions. The material does not contain formaldehyde. The secondary processing uses thermal transfer technology, paint-free, and there are no toxic and harmful gases and Odor release is a human-friendly product that meets the environmental protection standards of modern interior decoration.
2. Water-proof, moisture-proof, anti-corrosion, mildew-proof, moth-proof, and non-deformable wood-plastic products have the dual characteristics of wood and plastic. Places, such as wet toilets, need anti-corrosion, mildew-proof, moth-proof storage rooms, etc.

3. Good thermal insulation and sound insulation performance The material used for wood-plastic door sets has uniform and fine cell holes and a specially designed line cavity structure, which ensures that its thermal conductivity is lower than that of general plastic materials and has good noise reduction performance. After testing, the heat transfer coefficient of this product is 1W / m2.k, and the thermal insulation performance reaches Class I of GB / T16729-1997; the sound insulation performance level is Class 6, with good thermal insulation and sound insulation performance
research report
There are two generations of domestic wooden basic raw materials: the first generation is wood and wood, and the second generation is plywood, fiberboard, particle board, and wood-based pulp. In 2003, China's wood-based panel production has ranked first in the world. The third generation is a wood-plastic material, which has already shined in the market today. The wood-plastic material has the excellent performance of both plastic and wood, and has an absolute advantage in the door panel material. At present, the domestic wood-plastic market has great potential. Although the annual output of wood-plastic products in the world is only a few million tons, since 1998, countries such as Europe and the United States have increased by 65% every year.
China's chemical material testing department has undergone strict inspections on the performance and environmental protection of the material to ensure that the rights and interests of consumers are not harmed. It has good mechanical properties, such as sawing, planing, nailing and other mechanical processing like wood. It has the properties of hardness, toughness, durability, and wear resistance. After foaming, a large number of uniform and regular cells are formed, which can save costs. Experiments show that compared with unfoamed PVC / wood powder composites, the density after extrusion foaming can be reduced by 50%, up to 0.6g / -1.0g / cm3. The uniform and regular cell structure after foaming can be passivated The elongation at break of the crack tip can be significantly increased. It is also an environmentally friendly material, with cheap and abundant raw materials, recyclable, which can reduce environmental pollution and protect forest resources.
The wood-plastic material project entered the "High-tech Development Report 2002" of the Chinese Academy of Sciences; in the same year, it was included in the "863" project and "948" plan of the Ministry of Science and Technology, and a wood-plastic research group was established for this purpose. The five themes in the field are related and each has its place in cutting-edge technology and basic research. The wood-plastic composite material embodies the life characteristics of circular products that are derived from nature, are superior to nature, and are used in nature and attributed to nature.
In terms of operation, wood plastic can be processed with solid wood like logs, which can be nailed, drilled, planed, glued, and painted. The surface is smooth and delicate, without sanding and paint. At the same time, the adhesion of wood-plastic paint is good, and consumers can paint according to their personal preferences. As a new type of wood alternative material, wood plastic can be widely used in the field of architectural decoration and outdoor building materials, such as corner lines, chipboard slats, door and window lines, wood plastic floors, flower garden fences, skirting boards, ceiling lines, blinds, stair handrail , Decorative wall panels, outdoor pavilions, etc., most of the indoor and outdoor decorative building materials can be made of wood plastic. It is particularly worth noting that wood-plastic has a waterproof and fireproof function, which can be used in the decoration of kitchens, toilets, etc., which is beyond the reach of logs. Wood-plastic products have attracted extensive international attention and are hailed as new green and environmentally friendly materials, which will have broad development prospects.
A report analyzes that in 2005 North American plastic-wood composite outdoor cladding and fences accounted for 15% of the residential outdoor cladding and fence market. It is expected that the plastic-wood composite market will continue to grow strongly by 2010, and the cladding and fence market prospects are particularly promising. But demand growth is not limited to these two applications, and other products have also increased accordingly. According to the data provided by the report, the turnover of North American plastic wood outdoor decking and other construction products reached US $ 495 million in 2005, and is expected to increase to US $ 1.045 billion in 2008. From a global perspective, according to the research report of the US-based Principia Partners consulting company, it is expected that the world plastic wood composite material market will exceed US $ 1.4 billion in 2007. It will still maintain a good growth momentum by 2010, and the largest application is still to extrude building products. However, more types of plastic-wood building products are expected to appear, and the automotive and transportation industries are also markets where plastic-wood composite materials cannot be ignored.

Related News