Description
The polymer mattress cushion pillow production line is a major product newly developed by our company in recent years. This production line equipment is used to produce polymer air fiber mattresses, cushions, pillows and other series of air fiber products. The production mainly uses POE polyolefin elastomer, no formaldehyde, no glue, no contact winding method, three-dimensional mesh type The structure is intertwined and integrated in water. At present, the product is widely used in nursing homes, hospitals, etc. as nursing mattresses, dry and breathable, without bedsores, used in kindergarten and school dormitory mattresses, pet mats and home tatami mats, etc., completely washed, highly elastic and comfortable, and gradually replace the traditional interior The core material is popular among consumers.
The polymer mattress cushion pillow production line produced by our company has successfully passed the EU CE certification and ISO quality system certification. The product has the following advantages:
Adopting a new generation of "O" type spinneret: The previous generation of spinneret adopts a "C" type wire ejection structure, which will cause cracks when spinning, resulting in unstable product properties. Our company concentrates technical strength and after repeated tests, Developed a new type of "O" type spinneret, which solved the long-troubled industrial technical problems.
Automatic water tank forming machine: The operation of the previous generation product is quite complicated when the water tank is towed. After improvement, the automatic tablet pressing device is added, which greatly reduces the water tank towing operation, and the operation is more convenient and the production is more stable.
Fully automatic stacking device: Compared with the previous generation of oblique stacking racks, the new generation of production line adopts servo-controlled stacking devices, adding a human-machine interactive visual touch screen operation interface, which is easy to operate and does not require a lot of manpower.
High-quality electrical components: ABB frequency conversion control greatly saves the energy consumption of the production line. Compared with ordinary AC production lines, it can save energy by more than 30%. ABB's high stability is also one of the advantages of this production line; Schneider contactor, French industrial pioneer enterprise, top electrician in the world Enterprise, high-quality electrical components ensure the efficient and stable operation of this production line; Siemens PLC controller is reliable, easy to operate, and flexible, and has excellent performance in different environments.
The polymer mattress cushion pillow production line produced by our company has successfully passed the EU CE certification and ISO quality system certification. The product has the following advantages:
Adopting a new generation of "O" type spinneret: The previous generation of spinneret adopts a "C" type wire ejection structure, which will cause cracks when spinning, resulting in unstable product properties. Our company concentrates technical strength and after repeated tests, Developed a new type of "O" type spinneret, which solved the long-troubled industrial technical problems.
Automatic water tank forming machine: The operation of the previous generation product is quite complicated when the water tank is towed. After improvement, the automatic tablet pressing device is added, which greatly reduces the water tank towing operation, and the operation is more convenient and the production is more stable.
Fully automatic stacking device: Compared with the previous generation of oblique stacking racks, the new generation of production line adopts servo-controlled stacking devices, adding a human-machine interactive visual touch screen operation interface, which is easy to operate and does not require a lot of manpower.
High-quality electrical components: ABB frequency conversion control greatly saves the energy consumption of the production line. Compared with ordinary AC production lines, it can save energy by more than 30%. ABB's high stability is also one of the advantages of this production line; Schneider contactor, French industrial pioneer enterprise, top electrician in the world Enterprise, high-quality electrical components ensure the efficient and stable operation of this production line; Siemens PLC controller is reliable, easy to operate, and flexible, and has excellent performance in different environments.
Adopt servo control system: The conveyor and stacking device of this production line adopt the servo control system, which makes the operation of the whole machine energy-saving and efficient.
Air Fiber Mattress/POE Mattress Machine
The raw material of the polymer mattress is PE (polyethylene), EVA, POE and other raw materials as auxiliary materials, which are extruded by an extruder. It has the advantages of non-toxic, odorless, and good transparency. It is a softness and toughness. Mattress. With a memory mattress, the advantage that latex mattresses do not have: it can be rinsed repeatedly with water. Never get mites. Extremely breathable. Reasonable human body support strength and hardness, no noise in use, not easy to deform
Polymer Spinning Mattress Features:
1. Has good air permeability and impact resistance
The breathability of the mattress affects the health and comfort of sleep to a large extent, so the breathability function is very important. Wastes and water vapor produced by human metabolism during sleep will be continuously discharged through the skin. If the mattress is not breathable, these wastes cannot be released in time, which is very harmful to human health. In addition, the mattress with good air permeability can also reduce the number of times people turn over during sleep, prolong the time of deep sleep, and improve the quality of sleep.
2. The support strength and hardness of the human body are the most reasonable
According to statistics, nearly half of the people think that the bed they currently sleep on can no longer meet the requirements for health and comfort. The quality of the mattress directly determines the comfort, and the inner core of the high-elastic mattress has advantages that other mattresses cannot compare to improve the quality of sleep and promote sleep health. The ideal state of the human spine is a natural S-shape. Low-quality mattresses will bend the spine, and the pressure on the intervertebral discs will not be relaxed and relieved, causing people to turn over many times during sleep, while the inner core of the high-elastic mattress can give people The perfect "skin-friendly" experience will make you fall in love with the wonderful feeling of being cared for and accommodated as soon as you lie down.
3. It has the functions of anti-mildew, anti-bacteria, anti-mite and easy to clean
At present, most of the mattresses used in the inpatient departments of major hospitals are straw woven mats, and a few hospitals use sponge mats. These two materials do not have the function of ventilation. They will feel damp after long-term use, and the mattresses are prone to mildew and deterioration. Especially for patients who cannot take care of themselves, the sheets and mattresses are particularly easy to get dirty. Using this mattress can achieve the effects of easy cleaning, fast air drying, and odor removal, and reduce the workload of the accompanying staff.
4. The product is noiseless, durable and not easy to deform
At present, gymnastics mats and high jump mats are the most difficult to clean in the sports equipment used by schools. Due to the use of the site, there is usually dust inside and outside the mat, which is not easy to remove. Students inhale a lot of dust when using it. The mattress is used as an alternative product, which is convenient for cleaning and not easily deformed.
Product introduction
The hollow mattress is designed according to the principle of ergonomics, and is made of environmentally friendly polymer material EVA. The polymer material filaments are fused to form a 3D mesh structure, and the non-contact winding method and pull-net support can form a durable surface and elasticity at the same time. The full internal mesh structure plays a role in supporting the human body in a balanced manner, completely conforms to the curve of the human body, and creates natural, comfortable, healthy high-quality sleep and first-class cushion comfort for you.
product advantages
High air permeability, moisture and heat do not stay, refreshing and pleasant
Easy cleaning and disinfection, quick air drying
High-quality environmentally friendly materials, hygienic and self-cleaning, close to health
Non-sinkable, durable and economical
Quiet design, green environmental protection, energy saving, cost-effective
Product application
With its unique functional advantages and excellent quality, hollow mattresses are widely used in various products that require breathable, clean, durable and environmentally friendly materials, such as: hospital care mattresses, household mattresses, dormitory mattresses, high-speed rail seats, Wheelchair mats, baby mats, outdoor cushions, pet mats, etc.
product width can make as per customer request, the machine can be customized.
machine dimension:18230×4760×3600mm
The lastes type machine testing vedio for abroad customer,please watch it through the link:https://www.youtube.com/embed/GlTC7aLx_x4?si=Nsn5ts05ntYPWCP_
