SPC Floor Sheet Machine: The Complete Buyer's Guide 2026
What Is an SPC Floor Sheet Machine?
An SPC floor sheet machine is a complete extrusion and calendering line that converts PVC resin, calcium carbonate (limestone powder), stabilisers, and processing aids into a dense, rigid, dimensionally stable composite sheet — the core layer of every SPC flooring plank.
Unlike traditional LVT (Luxury Vinyl Tile), SPC contains no plasticiser (DINP/DEHP). The high limestone content — typically 50–70% by weight — gives the finished plank exceptional rigidity, near-zero water absorption, and outstanding dimensional stability across temperature ranges from -15°C to +60°C.
Qingdao Precision Machine SPC floor sheet extrusion and calendering line — producing rigid-core SPC flooring at 4–8 m/min.
How Does the SPC Extrusion Line Work?
The complete SPC production process runs through five key stages on a single integrated line:
| Stage | Equipment | Function |
|---|---|---|
| 1. Mixing | High-speed mixer + cooling mixer | Combines PVC resin, CaCO₃, stabiliser, lubricant into a dry blend at 115–120°C, cools to below 45°C |
| 2. Extrusion | Conical/parallel twin screw extruder | Melts and homogenises the dry blend; delivers consistent melt flow to the die |
| 3. Die shaping | Wide flat die (600–2,200 mm) | Forms the molten compound into a flat, wide sheet at target core thickness (2.5–6 mm) |
| 4. Calendering | 4-roll or 6-roll calender stack | Compresses, polishes, and dimensionally calibrates the sheet; embossing imparts texture |
| 5. Cooling & cutting | Cooling conveyor, haul-off, cutter, stacker | Solidifies the sheet, cuts to length, stacks for downstream lamination |
SPC Machine Specifications: What to Compare
| Parameter | Entry Level | Mid Range | High Output |
|---|---|---|---|
| Extruder model | SJSZ-65/132 | SJSZ-80/156 | SJSZ-92/188 or parallel |
| Die width | 800–1,000 mm | 1,200–1,400 mm | 1,600–2,200 mm |
| Calender rolls | 4-roll | 4-roll | 6-roll |
| Sheet thickness | 2–6 mm | 2–6 mm | 1.5–8 mm |
| Line speed | 3–5 m/min | 4–7 m/min | 5–10 m/min |
| Output (kg/h) | 400–600 | 600–900 | 900–1,400+ |
| Drive control | VFD + basic PLC | Siemens PLC + HMI | Siemens/Mitsubishi full servo |
Raw Material Formula for SPC Core
A typical SPC core compound uses the following formulation (parts per hundred resin, phr):
- ✔ PVC resin K55–K58: 100 phr
- ✔ Calcium carbonate (800–1250 mesh): 100–150 phr
- ✔ Ca-Zn stabiliser: 4–6 phr
- ✔ CPE impact modifier: 3–6 phr
- ✔ ACR processing aid: 2–4 phr
- ✔ Lubricant system: 1–2 phr
Left: Four-roll calender stack. Right: Downstream haul-off and panel cutting station.
SPC vs LVT vs WPC: Which Flooring Line Do You Need?
| Feature | SPC | WPC | LVT |
|---|---|---|---|
| Core composition | PVC + CaCO₃ | PVC + wood + foam | PVC + plasticiser |
| Core density | 1.8–2.0 g/cm³ | 0.6–0.9 g/cm³ | 1.3–1.6 g/cm³ |
| Dent resistance | Excellent | Good | Fair |
| Market trend | Upward / Fast growing | Stable | Mature |
Related Flooring Production Lines
LVT Flooring Machine Multi-layer co-extrusion line for Luxury Vinyl Tile, with inline UV coating option. View Product → PVC WPC Foam Board Machine For WPC flooring core production. Twin conical screw design; output density 0.45–0.8 g/cm³. View Product →5 Questions to Ask Before You Buy
- ✔ What is the target SPC thickness and plank width?
- ✔ What annual production volume do you need?
- ✔ Will the line also run WPC or LVT?
- ✔ What power supply is available on site?
- ✔ Do you need turnkey supply?
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