Invest PVC sheet production equipment also good choice
Tag: pvc sheet production line pvc sheet equipment pvc sheet machinery equipment pvc sheet machinery Category: PVC sheet / sheet equipment
The name of PVC sheet extruder / PVC sheet extrusion equipment / PVC sheet production line / PVC sheet machinery equipment etc. are the same. It is nothing more than to produce a plastic sheet with a thickness of about 0.2-0.8mm. When the thickness is higher, it is a plastic plate. There are two processing methods for sheet materials, casting and calendering and three-roll extrusion. Today I want to talk about two or three things about the three-roller extrusion sheet production equipment.
Some basic conditions needed to invest in PVC sheet extrusion production lines: 1. Workshop, preferably a 50-80 meter workshop with a width of 15-25 meters. A long enough workshop is good for placing equipment in a straight line. Feeding is convenient. Save labor.
2. The workers needed in the workshop are determined according to the situation of the sheet products to be done. For example, do you want to grind? Milling is a project for the production of PVC products. The raw materials for self-grinding can guarantee his purity, and secondly can reduce the cost of raw materials. Of course, grinding is an option, this must be determined according to your own situation. Then about 7-8 people are needed for the remaining mixture, crushing and extrusion. Staffing is not the number of national standards, and personnel should be reasonably arranged according to the actual situation.
3. The production process of PVC sheet naturally uses water, don't worry, the water is circulating water, which is a pool we dug in a convenient place in the workshop (pool size gives a reference value such as length 6-8 meters width (2-3 meters depth 2-3 meters) 20 cm above the ground, just covered with a floor slab. Of course, if there are many production lines, you need to add a cooling tower.
4. The problem of electricity. According to reliable information, if a large transformer of more than 315 can be installed as much as possible. The larger the transformer, the more money it saves. Of course, if the full load cannot be produced, the larger transformer will have to pay more. The minimum is 200KW. Of course, I wish you full production and business prosperity and financial resources.
The function of the plastic mill is: We need to add some hard PVC reclaimed materials in the process of producing PVC sheets. There are two ways for these reclaimed materials, one is flake and the other is powder. The function of the pulverizer is to grind the flake-shaped reclaimed material into a very fine powder material for use. Of course, you can also buy the milled material directly. But from a professional point of view, self-grinding to better reduce material costs is an aspect of profit margin improvement.
There are three models of 400/500/600 mills with different working energy. Determine the model according to the investment project and capital. If you are sure, I will give you a reasonable suggestion.
2. Plastic mixing unit: as the name implies, it is to automatically transport various raw materials (polyvinyl chloride resin powder, calcium powder, stearic acid, paraffin, stabilizer, CPE, ACR, etc.) according to the formula provided by Wang Ailing 13853295363. In the hot pot, stir well, set the high temperature stirring temperature, and then automatically feed and cool the pot to cool down and use.
One more thing to explain here is the state to be used after mixing the ingredients. If there are many production lines, it is recommended to build a centralized supply bin to facilitate feeding and save labor. The following picture is the PVC sheet production equipment of the centralized supply bin designed by the customer (not very good-looking) PVC sheet production equipment
The above work is the preparatory work, the customer must be very well designed, how to place the raw materials, milling powder, mixing material, crushing, etc., and how to save labor. We will discuss the specific plan with you.
Screw barrel of PVC sheet extruder: to ensure full plasticization of materials and stable high-speed extrusion. The ultra-quiet air-cooled system and the forced-closed barrel are external, which has good heat transfer and heat dissipation performance.
Reducer box of PVC sheet extruder: Adopt anti-noise box design, gears are specially treated with high hardness, and cooperate with forced lubrication system to ensure ultra-quiet operation of deceleration.
Hydraulic quick change of PVC sheet extruder: Double station hydraulic quick change guarantees the quick process of screen changing.
Three-roller calender for PVC sheet extruder: It adopts independent transmission mode, and roll gap is easily adjusted.
Heating device: the heating treatment before secondary molding is adopted to ensure the process requirements before wave-shaped molding.
Molding device: Reasonable design to ensure that the product is rapidly formed and the size is accurate.
Traction device: streamlined two-roller traction structure, free adjustment of roller distance, stepless speed regulation by frequency conversion, to meet the needs of various extrusion speeds, and also provide a powerful guarantee for stable production.
Cutting device: reasonable cutting method, the blade adopts imported high-quality steel to ensure fast, stable and smooth cutting.
Control system: a variety of control system options (such as: PLC automatic control system) to meet the needs of different customers.
The barrel is cooled by a specially designed air cooling system, which has the advantages of convenient maintenance and so on.
According to the requirements of different formulas of users, the screw with the most reasonable structure is configured to achieve the best plasticizing effect and logistics quality.
The special design of the distribution box, the thrust bearing is especially enlarged, the bearing is imported from the original, the transmission life is long, and it can withstand greater extrusion pressure.