6 steps of pvc bathroom cabinet production process6 steps of pvc bathroom cabinet production process
Have you heard of the bathroom cabinet made of PVC? Do you know the production process of pvc bathroom cabinets? Here I introduce its production process for you:
1. Pick: foam board of PVC bathroom cabinet
Observe the color of the pvc bathroom cabinet foam board with the naked eye, and select the appropriate pvc bathroom cabinet foam board material for different use parts according to the number of production of the batch of bathroom cabinets. The general appearance is neat and the color is beautiful and consistent. The surface part of the surface, with some flaws and nodes, must be treated with a special process and used on the back of the cabinet or other unobvious parts; if it is found to be deteriorated, deformed or moth-eaten, it should be discarded to ensure the bathroom cabinet Consistency of quality.
2. Cut: PVC bathroom cabinet foam board
According to the professional production workbook (customized products according to the specially drawn drawings), according to the specific tool, the different parts of the PVC bathroom cabinet foam board are opened to different sizes.
3. Fight; PVC bathroom cabinet foam board must go through the process of "splicing" to make the side panel, door panel, bottom plate and other parts of the bathroom cabinet. Splicing is a process that pays more attention to craftsmanship and manufacturing accuracy. And after the polishing, the pvc bathroom cabinet foam board with the same size is placed side by side to prevent it from being in a specific mold. Spread the glue board on the part that needs to be spliced, and then use a professional jig to press and fix it from all around and up and down at the same time, and keep it for 24 hours or more Yes; At the same time, in the process of assembling, there will be a large surface such as the bottom plate, which will be calculated and slotted by professional engineers based on the force area and the expansion and contraction coefficient, to prevent the deformation of the foaming board of the pvc bathroom cabinet in the future use (principle : Joints of rails and slots on concrete pavement).
4. Tailoring: The PVC bathroom cabinet foam board that has gone through the previous processes has taken shape, but to become a part of the bathroom cabinet, it also needs to go through the "cutting" process, which requires extremely high precision, and the various components of the bathroom cabinet The error between the parts is calculated in units of less than millimeters, so it is required to measure the part after the panel is assembled again, and cut out the parts that do not meet the needs, in order to meet the requirements that can be installed after painting, and sometimes require all On-site trial assembly of components to test will not produce errors; (The size ratio of the bathroom cabinet is determined after repeated trial production by designers and experts, to ensure that the appearance ratio and practical functions have reached a high level, once the style is determined, it will not be easy change)
5. Paint: Use professional polyester paint to ensure insect-proof and waterproof in the use requirements; unique and generous color is a key to maintain high-grade in the market. It is divided into primer and topcoat, a total of four times, the role of the primer is to seal the pores of the wood, fix the color, remove the fine pvc bathroom cabinet foam board spurs; the topcoat, the topcoat can be applied only after the primer has dried. At the same time, the top coat finally shows the color of the cabinet, and it is also waterproof and insect-proof. The paint takes a long time. In order to improve the quality of the body, the paint process cannot be simplified to shorten the production time, so the paint process of a set of bathroom cabinets is more than 3 days. The paint workshop has strict operation procedures, especially the topcoat workshop. Because the topcoat is dried after the topcoat is assembled, there must be no dust in the workshop. All topcoat workshop workers must wear masks.
6. Installation: The paint is dried and the various components of the pvc bathroom cabinet foam board are assembled on a professional installation table, and the cabinet body is checked for size, installation, and paint problems at the second time. Wrap it with plastic wrap after the assembly. Pack the box and fix it with a large-size wooden crate outside the carton.