Feasibility report of wood plastic( WPC) wall board machineFeasibility report of bamboo wood fiber integrated wallboard
Integrated wall panels have been popular for so long, and there have been great advances from production to process to product application, and they are becoming more and more perfect. So there are also many people who are asking about the feasibility report and investment plan for investment in bamboo-wood fiber integrated wallboard equipment. According to the unanimous request of friends, it is presented to everyone in the form of a blog. It is hereby explained that the feasibility report was written in 16 years, and there are some discrepancies with the present. The right of interpretation belongs to me
Integrated wall feasibility report. Wall overview and market prospects:
The introduction of integrated wall surface, the home improvement tooling industry is a milestone start. This beginning has no beginning and no end, and it quickly developed and grew stronger. The integrated wall is used indoors in all three-dimensional spaces except the ground, and it is completed at one time, which greatly shortens the time of home improvement and saves a lot of labor costs. The integrated wall completely makes the interior decoration farewell to the use of paint and other harmful materials, so that the home decoration achieves true environmental protection. Integrated wall materials are divided into solid wood integrated wallboard, MDF integrated wallboard, and today we are talking about bamboo wood fiber integrated wallboard or bamboo charcoal fiber wallboard, nano stone plastic wallboard and so on.
Compared with the existing market of the decoration industry, due to the short introduction time of the integrated wall, the market share is not very large, but with the improvement of consumers' environmental protection, fashion and other concepts, as the process of the decoration industry improves, Keep improving. The integrated wall will basically occupy the middle and high-end market of the home improvement industry.
Driven by this trend, we have conducted a large number of scientific experiments with a market-oriented and environmental protection concept, and successfully developed an integrated wall production line, bamboo and wood fiber wallboard mechanical equipment, and nano-stone plastic wallboard extrusion The machine is now fully marketed. The company implements a one-stop service from equipment manufacturing to process flow, process formula, raw material supply, installation and commissioning, start-up training and operation.
Second, integrated wall features and market advantages:
1. Integrated wall features
(1) The integrated wall has the same processing performance as the log, which can be nailed, drilled, cutable, and glued, and connected and fixed with connectors.
(2) The integrated wall has better physical properties than logs, and has better dimensional stability than wood. It will not produce cracks, warpage, no wood knots, and twill. Add colorant, film or composite surface to make color A variety of gorgeous products, so no regular maintenance is required.
(3) The integrated wall has excellent performances such as fire prevention, waterproofing, corrosion resistance, moisture resistance, no insects, no growth of fungi, acid and alkali resistance, harmlessness, and pollution resistance, and low maintenance costs.
(4) The integrated wall has a wood-like appearance in use, which is higher in hardness than the original wood, has a long life, good toughness, high strength, and saves energy. The product has firm quality, light weight, heat preservation, smooth and smooth surface, and no pollution.
Performance comparison of integrated wall and other materials
Performance Integrated Wall Gypsum Board Composite Board Wallpaper
Flame retardant Flame retardant Flame retardant Not flame retardant Not flame retardant
Recyclability 100% recyclable non-recyclable non-recyclable non-recyclable
Water absorption and deformation No water absorption and no deformation Water absorption is fragile Water absorption is easily deformed Water absorption is moldy
Customer specified size
Corrosion resistance, acid resistance, alkali resistance excellent general poor poor
Repeatable times Multiple times Non-repeatable Non-repeatable Non-repeatable
Installation is fast, fast, slow, average, average
Pollution on the construction site No pollution Great pollution Pollution
2. The market advantage of integrated wall
(1) The decoration process is simple. Indoor use of integrated wall decoration, from rough houses to finished products, only needs to integrate wall materials and corresponding carpentry tools, no other materials are needed.
(2) Reduced labor costs. The integrated wall only needs carpentry, which can basically be completed within a few days, greatly reducing labor costs.
(3) The product performance is perfect. The integrated wall has unparalleled advantages of other similar decoration materials, and combines the advantages of environmental protection, fashion, simplicity, sound insulation, heat insulation, moisture resistance, scratch resistance, flame retardancy and so on.
(4) The environmental protection performance of products is more prominent. The components of the integrated wall are all made of environmentally friendly materials. After use, consumers will completely achieve "0" pollution emissions and will not produce harmful substances to the human body.
(5) Higher contrast for other decoration products. The integrated wall completely solves the phenomenon that the wallpaper is easy to fall off, unable to resist moisture, difficult to clean, and not resistant to scratches. Compared with paint, it has broken through higher environmental protection concepts and pre-decoration procedures.
(6) Cost-effectiveness is more ideal. Compared with similar wall decoration materials, the price of the integrated wall is relatively high. However, the actual operation will be very different. The integrated wall only needs to be directly coated with materials, without the need for surface treatment of the wall, which saves a lot of costs. Compared with it, the price of the integrated wall is lower than the same decoration materials.
(7) The product use is more ideal. On the original basis, a fixed method is added to completely solve the problem of the product during the installation process, and further improve the use function of the product.
3. Introduction of wall product installation:
According to the actual size measured on the site, the integrated wall will produce the base material in advance at the factory and transport it to the construction site for quick installation. This requires that all materials are "modular", and the basic of modularization is to have "standard connectors". With standard connectors, it can be arbitrarily assembled. Connecting pieces are the basic elements of wall decoration. With them, we can spell out countless gorgeous walls. Countless beautiful homes. In fact, more applications of integrated wall panels, such as KTV, shopping malls, hotels, travel agencies, restaurants and other public places can be.
The specifications of the wallboard are 200/300/350/400/450 / 600mm, with seamless and V-seam. Now there are Euler board and Great Wall board in many areas. We can do it for you, and save most of the mold investment for you, try to use one mold as much as possible.
When choosing the width of the wallboard, please be sure to investigate the market, the customs of each region are different, and base on the local business.
No matter how the design of the wall changes, the standard connector is composed of the following components:
1. Ceiling connector (100x100mm);
2. Sideline (80-120mm);
3. Wall (600-300mm);
4. Waistline (60-120mm);
5. Decoration line;
With the continuous development, research and use of bamboo and wood fiber integrated wall panels by skilled craftsmen, the decoration industry has divided different effects such as European style, simple European style, American style, new Chinese style and so on. Accessories will change accordingly. This is very simple, the machine is the same, just open different molds. In addition to the production of integrated wallboards, the machine can also produce PVC profiles, PVC hollow products, wood-plastic profiles, polymer baseboards, wood-plastic solid door cover lines, etc.
4. Integrated wallboard production line and process flow:
1. Equipment composition: mill, mixer, crusher, conical twin-screw extruder, wall plate mold, wall plate vacuum setting platform, double crawler tractor, automatic dust-free cutting machine, double station manipulator or Automatic unloading code board machine.
2. Process flow: PVC, wood flour, calcium carbonate, stabilizer, stearic acid, paraffin, foaming agent, foaming regulator and other raw materials → high-speed mixing → twin screw extrusion → mold → cooling and setting → online coating or Choose offline coating process is OK-traction cutting → finished product packaging and storage.
3. Equipment for classification of wall production line equipment:
3.1 SJSZ51 / 105 cone double extrusion production line, used to produce smaller lines
3.2 SJSZ 65/132 cone double extrusion production line 300, used to produce walls or large lines below 300mm
3.3 SJSZ 65/132 cone double extrusion line 600, used to produce 300-600mm wall
3.4 SJSZ 80/156 cone double extrusion line 600, used to produce 600mm wide sheet
3.5 High-speed mixers 300/600, 500/1000, 800/2500
4. Surface treatment equipment and effects:
The surface treatment mainly includes heat transfer, coating film and other processes, and different equipments are selected according to different processes. It can be coated online and processed offline, which is convenient and flexible.
V. Cost-benefit analysis of integrated wall
1. The basic formula composition of the integrated wall (for reference only)
PVC resin powder 100
Wood flour 8
Calcium carbonate 150
Blowing agent 2
Foaming regulator 6
Internal and external lubrication 3
Note: (1) The above formula data can be adjusted according to the site conditions;
(2) For specific technical parameters, please consult our formulator. .
2. Cost accounting: cost per ton of integrated wall: about 3600-3800 yuan / ton (now the raw material price is at a historical high)
We calculate the cost according to the output of about 3.5 tons per day on a production line (the actual manufacturers are more than two production lines, the cost is lower) The data are as follows:
A—The cost of raw materials is about 4000 yuan / ton
B——The product consumes about 400 yuan / ton per ton
C——The comprehensive labor and management fee per ton of the product is about 300 yuan / ton
D ---- The film and other costs for the surface of the product are 600 yuan / ton
The theoretical cost of the product is 5700 yuan, plus the cost increase caused by the scrap rate and insufficient startup, the actual cost is about 6000 yuan per ton.
The 300 * 2.8 * 9 board weighs about 4 kilograms, and each cost about 24 yuan. The cost per level is about 30 yuan.
The 600 * 2.8 * 9 board weighs about 9 kg and costs about 54 yuan per sheet. The cost per level is about 34 yuan.
3. Ex-factory price (wholesale price): about 8500 yuan / ton
The board of 300 * 2.8 * 9 weighs about 4 kg, and the price of each board is about 32-40
The weight of 600mm * 2800mm * 9mm board is about 9 kg / sheet, and the price is about 75-90 yuan each
4. Profit per ton of product: about 2,500 yuan / ton
Ex-factory price: 9000 yuan / ton – cost per ton of integrated wall: 6000 / ton = 2500 yuan / ton
5. Annual profit of a 65-machine production line: about 1.9 million yuan
Annual profit = annual output × profit per ton = 3.5 tons / day * 360 days * 60% start-up rate * profit per ton 2500 yuan / ton = 1.9 million yuan
6. Investment Analysis
1. Main production equipment, molds and surface treatment equipment
No. Equipment Name Specification Model Quantity Tax-included price (ten thousand)
Integrated wallboard and supporting line production line
1 80 machine 600 type wallboard production line 600mm 1 set
2 65 machine 600 type wallboard production line 200-600mm 2 sets
3 65 machine 300 type wallboard production line 300mm 1 set
4 51 machine 200 type line production line 200mm 2 sets
5 Sets of 300, 450, and 600 V seams seamlessly
6 Line mould 10 sets
7 Coating machine 600 2 sets
8 Line coating machine 300 3 sets
9 PVC film cutting machine 1300 1 set
Subtotal 10,000 (including tax price), production capacity: 5000 tons (year)
Automatic feeding system for mixing, crushing, grinding and dust removal
1 Frequency conversion mixer (with vacuum feeding belt and dust removal) 800/2500 1
2 Frequency conversion mixer (with vacuum feeding belt and dust removal) 300/600 1
3 storage silo 3 cubic 4
4 Crusher SWP560 1 set
5 Environmental protection milling machine 600 1 set
Subtotal: Ten thousand (including tax price)
2. Total equipment investment: 10,000
Working capital: about 3 million
Annual production capacity: 5000 tons, 1 million square meters. (Calculated according to the annual start-up rate of 70%)
Gross profit: 5000 * 2500 = 12.5 million.
3. Investment recovery period: 3-6 months
Note: The above equipment and mold selection depends on the production needs.
Reference formula of bamboo wood fiber wallboard
No. Name Proportion Unit price (Yuan / kg) Cost (Yuan)
1 PVC8 type 50kg 7.5 375
2 Return material 50kg 3.7 185
3 Wood flour 5kg 0.8 4
4 Light calcium powder 100kg 0.5 50
5 Conditioner 4kg 22 88
6 Blowing agent 1.2kg 14 16.8
7 Stabilizer 5kg 10.5 52.5
8 PE wax 0.4kg 11 4.4
9 Stearic acid 0.3kg 8 2.4
10 CPE 4kg 9.5 38
Total 219.9kg 816.1
Cost per kg 3.5-3.71123
Reference formula of stone-plastic wallboard
No. Name Proportion
1 PVC 25kg
2 Calcium powder 250kg
3 Small tube material 100kg
4 stabilizer 4kg
5 CPE 2kg
6 ACR 1kg
7 PE wax 0.8kg
8 stearic acid 0.8kg
Each kilogram is about 2.3-2.5 yuan / kg
7. Plant structure and hydropower installation
(1) Plant structure: The minimum height of the main workshop plant is 4 meters, the minimum length is 40 meters, and the minimum width is 6 meters; the minimum height of the mixing workshop and warehouse is 6 meters, and the minimum area is 300 square meters; it is recommended that the minimum area of the plant plan is not less than 3000 square meters.
(2) Water use: the product must be cooled during the production process, and a circulation pool is set up outdoors. The installation area is about 60 cubic meters, which is connected to the indoor equipment pipeline. The main pipeline can be 75mm PPR pipe, and the branch pipe is based on the water inlet of the pump on the equipment To decide. Drainage pipeline can choose 160mmPVC pressure pipe. Cooling water (circulation) 10 tons / hour.
(3) Power consumption: all equipments are about 500KW transformer
The size of the investment will be carefully considered according to your own situation, combined with sales advantages. No matter how big or small, I will, as always, go all out to help you make your career bigger and better. We sincerely cooperate, win-win cooperation.
Doing the most reasonable layout for customers also demonstrates our professional level and deep understanding of integrated wall panel extrusion
2. Raw materials: PVC resin powder, calcium powder, wood powder, foaming agent, foaming regulator, stabilizer, stearic acid, paraffin, etc.
3. When they go to the local environmental protection department and the business registration office, they will ask some questions. Such as raw materials and process flow. Combustion catalysis is also required. We will talk about specific issues on WeChat. I have tracked many customers doing EIA and witnessed going through these processes. We can work together to achieve.
Friendly reminder: The investment can be large or small, according to your own situation, no matter how big or small, you must work hard. Life is not easy, and work hard.